ContinuousWasteTirePyrolysisEquipment1 thumb
ContinuousWasteTirePyrolysisEquipment2 thumb
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Continuous Waste Tire Pyrolysis Equipment

Fully automatic continuous waste tyre pyrolysis plant includes waste tire pretreatment systm, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use.

Technical Parameters

No.

Item

Specifications

1

Model

DY-C-10

DY-C-20

DY-C-30

DY-C-50

DY-C-60

DY-C-80

DY-C-100

2

Cpacity

10T/D

20T/D

30T/D

50T/D

60T/D

80T/D

100T/D

3

Power

35Kw

50Kw

65Kw

80Kw

90Kw

105Kw

120Kw

4

Working type

Continuous

5

Reactor deisgn

Mutiple reactors (The quantity and size depends on the raw material condition)

6

Rotating

Internal rotating

7

Cooling system

Recycled waster cooling

8

Reactor material

Q245R/Q345R boiler plate

9

Heating method

Indireact hot air heating

10

Heating fuel

Fuel oil/gas

11

Feedstock

Waste tire/plastic/rubber

12

Output

Fuel oil, carbon black

Product Description

Fully automatic continuous waste tyre pyrolysis plant includes waste tire pretreatment systm, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.

 

Raw material

The raw material which can produce fuel oil by our fully automatic continuous waste tyre pyrolysis plant include waste tire/tre,waste plastic of PE, PP, PS, ABS, waste plastic from paper mills, and rubber cable, big tires and small tires,etc.

 Zhengzhou Odifei Machinery Equipment Co., Ltd.

  

Main feature

1.Feeding in every second and minute,automatic ejiecting wastes residue,Fuel product day and night
2.Continuous waste tire/plastic pyrolysis plant, advanced technology, full automation.
3.Large capacity(10-30tons tire/plastic per day), high oil yield, good oil quality, high profit.
4.Low cost in operation. No need energy to heat the reactor, generated syn gas is enough, less manpower.
5.High quality and environment, to meet your strict emission standards.

 

Working processing

To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first. As for detailed process, please check as below:

1.Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2.Remove steel wire: use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
3.Shred tires: use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
4.Continuous pyrolysis process: Shredded tires go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge. 

 

During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since steel wire already removed from waste tires before pyrolysis processs, thus no need any magnetic separation system to process the carbon black and keep the factory clean. This carbon black product can be directly collected or transported for recycle use or further treatment.

 

Final product and application

 Zhengzhou Odifei Machinery Equipment Co., Ltd.

 

Fuel Oil (45% to 52%)

The main application of oil products produced by our continuous waste tyre pyrolysis plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tyres can be carried with licensed tanker trucks.

 

Carbon Black (30%)

The second product of continuous waste tyre pyrolysis plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.

 

Steel Wire (12% to 15%)
The third product of continuous waste tyre pyrolysis plant is steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire scrape in local market.

  

Oil Gases (About 10%)
We get about 10% oil gases during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

Continuous waste tire pyrolysis equipment

 

Continuous waste rubber-pyrolysis equipment

Inquiry

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